HBQ-962 EV Cable Processing Center is a complete set of finished product production solution for EV wire harness processing. It provides a comprehensive solution for workstations such as automatic wire feeding, accessory pre-loading, wire processing, crimping/welding, connector assembly, and in-process visual inspection. In view of the rapid development of the EV wire harness industry and the fast product upgrade and iteration, it offers an efficient, precise, and reliable wire harness processing solution. This automated production line integrates the design concepts of flexibility, modularity, automation, and customization. It can quickly adjust the positions of modules to cope with the re-arrangement of product processes, and add or remove modules to adapt to the optimization or addition of product processes. At the same time, each individual module is independently controlled and can be flexibly withdrawn for use as a single machine. This greatly reduces the equipment investment cost for the verification and trial production of some temporary product processes and improves production efficiency. Overall, it provides customers with a more flexible production mode.

●Flexibility

It is the core advantage of this automatic production line. The equipment layout can be adjusted according to different requirements to adapt to the production of different products. 

●Modularity

The modular design endows this automatic production line with strong scalability and maintainability. The main functional modules of the equipment adopt standard interfaces, which facilitates users to add, remove, and replace modules. At the same time, the modular design enables the synchronous parallel assembly and debugging of multiple modules, and finally the integration of the whole line. This avoids the mutual interference of the assembly and debugging workpieces in space, greatly shortening the equipment manufacturing cycle.

●Automation

Through the advanced control system, the automation of wire harness processing is achieved. It not only improves production efficiency, reduces labor costs, and significantly reduces the impact of human factors on product quality. At the same time, with the advanced in - process detection configuration, the product quality is effectively guaranteed. 

●Customization

In order to meet the personalized needs of different customers, we customize the equipment layout and functional modules to ensure that the equipment meets the customers' production requirements. At the same time, we also provide customized production processes and process guidance to help customers achieve efficient production.

●Miniaturization

The volume of each workstation is smaller, reducing the floor space at the customer's end. At the same time, according to the requirements of the production process and efficiency, a double-workstation layout can be realized, doubling the efficiency.

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  HBQ-901 HARNESS PROCESSING CENTER

  The HBQ-901 harness processing center can perform the functions of cutting, stripping, sealing, crimping and inserting terminals into connector and it can process wires up to 6, saving a lot of manpower for wire harness manufacturers, effectively reducing the number of products in progress, increasing the company’s market response sensitivity and improving product quality. This product is suitable for the production of large order quantity and less than or equal to 6 kinds of wiring harness, and the relative efficiency is higher. This type of equipment adopts modular design ideas, can provide customized services, and flexibly adjust the station layout according to the actual production conditions of customers, which has good market applicability. 查看详情
  HBQ-901 HARNESS PROCESSING CENTER
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  HBQ-922 Double Wire Twisting Machining Center

  HBQ-922 double-wire twisting center integrates the functions of wire feeding and twisting. Enablingautomatic cutting, stripping, seal loading, crimping, twisting and tape binding and so on. This machine can efficiently process twisting wires with a conductor area ranging from 2×0.22mm² to 2×2.5mm². 查看详情
  HBQ-922 Double Wire Twisting Machining Center
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  HBQ-902 Harness Processing Center

  HBQ-902 Harness Processing Center can perform functions such as wire cutting, stripping, seal loading, crimping, inserting terminals into the connector, and visual inspection of terminal crimping for up to 48 wires. This saves a large amount of labor for wire harness manufacturing enterprises, effectively reduces the number of work-in-process products, and improves the enterprises' market response sensitivity and product quality. This machine measures the real-time angle and position of the terminal through laser scanning in cooperation with a servo motor, guiding the machine to insert the terminal accurately. At the same time, it calculates the deviation within the software to complete the terminal position compensation, which can better adapt to the situation of inserting terminals into multiple terminals simultaneously. It has better compatibility with a variety of terminal-inserting types and complex terminal-inserting processes. This type of machine adopts a modular design concept and can provide customized services. It can flexibly adjust the workstation layout according to the actual production situation of customers, and has good market adaptability. 查看详情
  HBQ-902 Harness Processing Center
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  HBQ-G511 Automatic Single Wire Stranding and Inserting Machine

  HBQ-G511 Fully automatic single wire stranding and inserting machine is a kind of automatic wire harness processing equipment with one end crimping, tail tinning and stranding and inserting the shell, including terminal crimping, tail tinning, terminal CCD appearance detection, terminal insertion force pulling force detection, pin crimping, terminal housing, stranding shell and other functions, suitable for automotive wire harness, home appliance electronic wire. The layout of the whole machine adopts modular design, high efficiency, convenient debugging, modular change, high efficiency, Key components of the whole machine are imported or well-known domestic brands to ensure the reliability of the equipment. HBQ-G511 Fully automatic single wire stranding and inserting machine, the whole machine includes: a set of main machine, a set of pay-off machine, the main machine can process 50mm-600mm long wire, processing 0.04mm²-2mm² wire. 查看详情
  HBQ-G511 Automatic Single Wire Stranding and Inserting Machine
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  HBQ-G511B Single-Head Housing Machine

  HBQ-G511B is an automatic wire harness processing equipment featuring double-ended crimping and single-ended shell insertion. Its functions include crimping, terminal CCD appearance inspection, terminal insertion force and pull-off force inspection, and terminal shell insertion, etc., suitable for automotive wire harnesses and home appliance electronic wires. The overall layout adopts a modular design, which ensures high efficiency and convenient debugging. It adopts modular changeover, which is efficient in changeover. The key components of the whole machine are imported or from well - known domestic brands to ensure the reliability of the equipment. HBQ-G511B complete machine includes: 1 set of main machine and 1 set of wire laying machine. The main machine can process wires with lengths ranging from 50 to 1000 millimeters and cross-sectional areas ranging from 0.1 to 2.0 square millimeters. 查看详情
  HBQ-G511B Single-Head Housing Machine
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  HBQ-G512 Double-Head Housing Machine

  HBQ-G512 automatic double-head housing machine is a wire harness processing equipment featuring automatic double-head crimping and double-head single-wire shell insertion. Functions include crimping, seal loading (optional), pressure management device, terminal CCD appearance inspection (optional), stripping CCD inspection (optional), terminal insertion force and pull - off force inspection, double - ended shell insertion, multi - layer shell insertion, cross - shell insertion, etc. The processed products are applicable to automotive wire harnesses and home appliance electronic wires. The overall layout of the machine adopts a modular design, which is highly efficient and easy to debug. This equipment is equipped with terminal pressure detection, stripping CCD inspection (optional), core wire quantity CCD inspection (optional), terminal CCD appearance inspection, terminal insertion force inspection, terminal pull - off force inspection to prevent defective products from flowing out. Key components are imported or from well - known domestic brands to ensure the reliability of the equipment. The complete machine includes: 1 set of the main machine, 1 set of the wire - feeding machine, a wire - take - up device. The main machine can process wires with a length of 100 - 700 millimeters and a cross - sectional area of 0.04 - 2 square millimeters. The wire - feeding machine can hold a maximum of 400 reels (drums) of incoming materials. 查看详情
  HBQ-G512 Double-Head Housing Machine